Base Group specializes in manufacturing of metal constructions for various industries. Our main competency is manual and automated welding of steel, stainless steel and aluminum. Quality of metal constructions’ manufacturing is assured by complying with widely recognised international standards for welding processes – ISO 3834-2.
Unter Metallschweißen versteht man, das Zusammenschweißen von Metallen durch Wärme, Überhitzung oder mit Hilfe eines Schweißmittels. Jede der vorgenannten Lösungen zeichnet sich durch unterschiedliche Eigenschaften aus, die es ermöglichen, verschiedene Arten von Materialien zu verbinden und das Schweißen in einem bestimmten, genau definierten Bereich anzuwenden. Wir bieten unseren Kunden in diesem Bereich umfassende Dienstleistungen nach den höchsten internationalen Standards.
In unserem Werk schweißen wir mit MAG- und WIG-Verfahren nach den internationalen Normen EN ISO 3834-2 für das Schweißen von metallischen Werkstoffen und EN ISO 1090-2.
Wir schweißen sowohl schwarzen als auch rostfreien Stahl. Wir führen Konstruktionen bis zur Klasse EXC3 aus. Wir verfügen über 70 WPQR-Schweißprüfungen nach EN ISO 15614.
Unsere Schweißer sind für die folgenden Schweißverfahren qualifiziert:
MAG 135 - Lichtbogenschweißen mit Massivdraht in Aktivgasummantelung.
MAG 136 -
WIG 141 -
Spawanie MIG aluminium do Grubość do 20mm. We specialize in metal joining services. The welding offer is aimed at both private customers and entrepreneurs who want to obtain the highest quality welded joints. Our employees have the necessary certificates confirming their authorization to perform this type of service.
Our offer includes, among others:
aluminum welding ,
welding of stainless steel materials,
welding of carbon steel and cast iron using MAG, MIG and TIG methods,
coated electrode welding (MMA).
We also use other methods. We approach each order with great commitment and make every effort to fully satisfy the Client. We use modern devices that allow welding of heavy and massive structures made of various types of steel. We have appropriately adapted welding stations and an overhead crane, thanks to which we can connect large and heavy elements.
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Aluminum welding
Aluminum is a metal with low mass and high strength, which is characterized by high corrosion resistance. Low price and possibility of recycling make it widely used in industrial, electronic and automotive sectors. In order to fully use the potential of this material, it is necessary to ensure proper welding . Using our services, you can be sure that the weld will be durable, resistant to cracks and free from defects.
Aluminum welding – methods
We weld aluminum using alternating current (AC). The metal has a relatively low melting point, which makes joining it not the easiest. Before starting the procedure, we always determine whether we are dealing with a pure element or casting alloys. Very often, admixtures play a key role in selecting the right operating parameters.
Arflex Construction specialists most often perform MIG and TIG welding. Both methods require the use of a neutral shielding gas. MIG is used in welding metals with a thickness greater than 1 mm. In turn, TIG can be used when welding very thin sheets of aluminum. For this purpose, we use a non-consumable tungsten electrode with an inert gas shield, which is characterized by a very high melting point, and the arc is lit in a stable manner. When choosing the TIG method, it is worth using alternating current, which allows you to keep the weld pool clean and easily remove metal oxides formed on the metal surface.
We take a broad view of tooling rustless steel, including welding corrosion resistant steel.
We complete orders for welding acid-resistant steel with the MIG, MAG, TIG methods on time and at the highest quality.We use professional devices by KEMPPI. Our team are the best professionals with proper welding licences!
We cooperate with a firm dealing with supervision of welding. Thus, our customers avoid investing in expensive devices and making room for welding stainless steel.
We meet 100% expectations of our customers both with the aesthetics of welds in rustless steel of various thickness, shape and use.
We are a Polish company with many years of experience in light steel work. We offer services such as: MIG and MAG welding of small and medium steel constructions, hot and cold forging of steel elements, bending pipes and profiles.
Steel posts for mounting clamps used in industrial panel fencing systems comply with PN-EN 10305-5: 2011, anti-corrosive, galvanized DX51 + Z 275; weld seam with or without galvanizing.
Product application:
Our welded steel profiles cover a wide range of applications production of fences and gates. They are characterized by high durability and resistance to corrosion. Lengths of posts we adjust to individual requirements of our Clients.
Nasza firma specjalizuje się w szerokim zakresie usług spawalniczych, z naciskiem na wysoką jakość spoin spawalniczych. Wykorzystujemy nowoczesne technologie, które gwarantują doskonałe rezultaty. Realizujemy spawanie różnorodnych materiałów, w tym stali węglowej/konstrukcyjnej, stali nierdzewnej i aluminium. Nasz zakład produkcyjny spełnia rygorystyczne normy jakościowe, takie jak PN-EN ISO 3834-2:2007 oraz PN-EN 1090-2:2018-09.
Wdrożyliśmy nowoczesną technologię spawania stali węglowych z grupy 1.1 oraz 1.2 zgodnie z normą PN-EN ISO 15614-1:2017-08. Nasze umiejętności obejmują prace z takimi stalami jak S355J2 oraz stalami o niższych granicach plastyczności, szczególnie w przypadku grubości materiału powyżej 3 mm dla spoin pachwinowych (3-23 dla spoin doczołowych), spawanych metodą MAG-135.
Zapewniamy profesjonalne wykonanie każdej usługi spawania stali.
The offer of robotic machine building can apply to all kinds of production-related activities and more. We provide fully automated as well as semi-automated devices - all depending on the customer's preferences and company requirements. Above all, we care about high quality, increased productivity and safety.
When designing robotic machines, we use modern and proven solutions from leading manufacturers such as:
ABB,
KUKA,
FNAUC,
Kawasaki Robotics.
We design and build new workstations, as well as deal with robotization of existing production processes. We encourage you to contact us - just specify your expectations and we will try to design devices that will meet them.
Nowadays, technology allows the use of machines that successively improve production while increasing the quality of services. The PANASONIC welding robot is a reliable machine used for the serial production of metal parts. The welds made by the robot are durable and aesthetic at the same time. The use of a welding robot ensures remarkable weld accuracy. The use of a welding robot not only significantly speeds up the serial production process but also guarantees durable welds for years. Welding robots are also perfect for the production of metal elements for furniture. The quality of the weld made by the welding robot stands out significantly compared to the weld made by hand, as it eliminates any unevenness and prevents the formation of craters. One of the many advantages of the welding robot is its ability to determine the thickness of the weld depending on the production of the product for which we programme this modern machine. As we mentioned before, welding
Max.weight limit:6 kg
Mass:217 kg
Radius:2011 mm
Produkujemy konstrukcje typu offshore według powierzonych przez klienta projektów. Traktujemy każde zlecenie bardzo indywidualnie. Gwarantujemy wysoką jakość realizacji potwierdzoną certyfikatami.
Spawanie Hardox. Grubość do 20mm. Welding of carbon steel using MAG, MIG and TIG methods
Low-alloy steels are alloys to which additional components have been added, such as manganese, chromium or nickel, in quantities not exceeding 2% of a single component. Considering the specific properties and intended use, we distinguish three groups of materials: steels with increased strength , low-alloy steels for power engineering and steels for thermal improvement.
Carbon Steel Welding Procedures
It is worth noting that the increase in the content of carbon and alloying elements worsens the weldability of steel and carries the risk of cold cracks. Before starting welding, our specialists will assess the weldability of steel based on the chemical composition and the Ce equivalent. On this basis, they will determine whether they are dealing with easily weldable steel, with limited weldability or difficult to weld. We also use the hardness criterion for the initial assessment of weldability. In the case of low-alloy steels with a higher carbon equivalent, we use specific technological measures, such as: increased linear arc energy, preheating and low-hydrogen welding processes.
Spawanie stali czarnej MIG/MAG, Grubość do 40mm
We specialize in metal joining services. The welding offer is aimed at both private customers and entrepreneurs who want to obtain the highest quality welded joints. Our employees have the necessary certificates confirming their authorization to perform this type of service.
Our offer includes, among others:
aluminum welding ,
welding of stainless steel materials,
welding of carbon steel and cast iron using MAG, MIG and TIG methods,
coated electrode welding (MMA).
We also use other methods. We approach each order with great commitment and make every effort to fully satisfy the Client. We use modern devices that allow welding of heavy and massive structures made of various types of steel. We have appropriately adapted welding stations and an overhead crane, thanks to which we can connect large and heavy elements.
Nasza firma spełnia wymagania jakości normy PN-EN 1090-1 dotyczące spawania materiałów metalowych oraz posiada certyfikat zarządzania jakością w spawalnictwie ISO 3834-2
Nasi spawacze posiadają uprawnienia do spawania takimi metodami jak:
MAG 135 – spawanie elektrodą metalową w osłonie gazów aktywnych
MAG 136 – spawanie łukowe w osłonie gazu aktywnego drutem proszkowym
MAG 138 – spawanie elektrodą topliwą w osłonie gazu aktywnego drutem proszkowym o rdzeniu metalicznym
SAW 121 - spawanie łukiem krytym pod topnikiem
Spawamy metodami:
MAG: Spawanie łukowe elektrodą topliwą w osłonie gazów aktywnych
SAW: Spawanie łukiem krytym
La soldadura de metales es, en los términos más sencillos, el proceso de soldar metales entre sí, llevado a cabo mediante calor, sobrecalentamiento o utilizando un agente de soldadura. Cada una de estas soluciones se distingue por unas propiedades diferentes, lo que permite unir distintos tipos de materiales y aplicar la soldadura en un área específica y bien definida. Ofrecemos a nuestros clientes servicios integrales en este ámbito de acuerdo con las normas internacionales más exigentes.
En nuestras instalaciones, soldamos con los métodos MAG y TIG, de acuerdo con las normas internacionales establecidas en EN ISO 3834-2 para la soldadura de materiales metálicos y EN ISO 1090-2.
Soldamos tanto acero negro como inoxidable. Realizamos construcciones hasta la clase EXC3. Contamos con más de 70 cualificaciones de soldadura WPQR según EN ISO 15614.
Nuestros soldadores están cualificados para soldar con los métodos
MAG 135 -
MAG 136 -
TIG 141 -
Le soudage des métaux est, dans les termes les plus simples, le processus de soudage des métaux entre eux, effectué au moyen de la chaleur, de la surchauffe ou de l'utilisation d'un agent de soudage. Chacune de ces solutions se distingue par des propriétés différentes, ce qui permet d'assembler différents types de matériaux et d'appliquer le soudage dans une zone spécifique et bien définie. Nous offrons à nos clients des services complets dans ce domaine, conformément aux normes internationales les plus strictes.
Dans nos locaux, nous soudons à l'aide des méthodes MAG et TIG, conformément aux normes internationales EN ISO 3834-2 pour le soudage des matériaux métalliques et EN ISO 1090-2.
Nous soudons aussi bien l'acier noir que l'acier inoxydable. Nous réalisons des constructions jusqu'à la classe EXC3. Nous possédons plus de 70 qualifications de soudage WPQR conformes à la norme EN ISO 15614.
Notre société répond aux exigences de qualité de la norme PN-EN 1090-1 pour le soudage des matériaux métalliques et possède un certificat de gestion de la qualité en soudage ISO 3834-2
Nos soudeurs sont autorisés à souder en utilisant des méthodes telles que:
MAG 135 - soudage avec une électrode métallique dans l'écran des gaz actifs
MAG 136 - soudage à l'arc dans le bouclier de gaz actif avec fil de poudre
MAG 138 - soudage avec une électrode consommable dans le bouclier de gaz actif avec un fil métallique
SAW 121 - soudage à l'arc sous flux
Nous soudons en utilisant des méthodes:
MAG: Soudage à l'arc avec une électrode consommable dans l'écran des gaz actifs
SAW: Soudage à l'arc submergé
We are experienced in producing of construction for energy sector. We produce different types of steel constructions for energy, such as coolers, filter housing and flue gas ducts. Our steel structures for the energy sector are in accordance with all standards and legal regulations: ISO 3834-2, EN 1090 and others. Our work and our quality are certified by the positive audit assessments. We have ability to be the provider of the word-leading company on the global market of electric power production and transmission.
Vores virksomhed opfylder kvalitetskravene i PN-EN 1090-1 standard til svejsning af metalmaterialer og har et kvalitetsstyringsattest i ISO 3834-2 svejsning.
Vores svejsere er autoriseret til at svejses ved hjælp af metoder som:
MAG 135 - svejsning med en metalelektrode i beskyttelsen af aktive gasser
MAG 136 - buesvejsning i det aktive gasskærm med pulverledning
MAG 138 - svejsning med en forbrugselektrode i det aktive gasskærm med metaltråd
SAW 121 - buesvejsning under flux
Vi svejsede ved hjælp af metoder:
MAG: Arc svejsning med en forbrugselektrode i beskyttelsen af aktive gasser
SAW: Undervandsbuesvejsning
Our company meets the quality requirements of PN-EN 1090-1 standard for welding metal materials and has a quality management certificate in ISO 3834-2 welding
Our welders are authorized to weld using methods such as:
MAG 135 - welding metal electrode in active gas shield
MAG 136 - arc welding in the active gas shield powder wire
MAG 138 - welding with consumable electrode in the shield of active gas powder wire with metal core
SAW 121 - submerged arc welding
Spawanie to podstawowa technologia produkcji wyrobów w Base Group. Ze względu na specyfikę tego procesu, jakość produkowanych elementów mocno uzależniona jest od nadzoru nad każdym etapem produkcji. Chcąc sprostać wysokim wymaganiom firma Base Group wprowadziła systemy jakości, pozwalające zachować międzynarodowy standard wykonania, takie jak:
PN EN ISO 3834-2,
PN EN 15085,
PN EN 1090.
Base Group jako pierwsza firma produkcyjna w Polsce z sukcesem uruchomiła system do elektronicznego zarządzania procesem spawania, który nadzoruje spawanie konstrukcji energetycznych, spawanie konstrukcji offshore, konstrukcji dla klientów z przemysłu kolejowego oraz spawanie konstrukcji dla przemysłu chemicznego. To już nasz kolejny krok w ramach Przemysłu 4.0.
System do elektronicznego zarządzania procesem spawania jest to rozwiązanie, które wykorzystywane jest od pierwszego etapu planowania prac spawalniczych, poprzez koordynowanie spawania konstrukcji, do ostatniego etapu raportowania projektu.
Spawanie:aluminium
Spawanie:stal nierdzewna
Spawanie:stal czarna
Konstrukcje stalowe:ISO 3834-2
Konstrukcje stalowe:PN EN 1090-3
Konstrukcje stalowe:PN EN 15085
Konstrukcje aluminiowe:PN EN 1090-2
Vårt firma fyller krav i PN-EN 1090-1 standard angående metallsveising og innehar kvalitetsstyringsertifikat i sveisebransjen ISO 3834-2
Våre sveisere er sertifisert i å bruke følgende sveisemetoder:
MAG 135 – rørtråd med dekkgass
MAG 136 – rørtråd med dekkgass
MAG 138 – metallpulverfylt rørtråd
SAW 121 - - nedsenket buesveising
Vi tilbyr sveising med følgende metoder:
MAG: buesveising med rørtråd med dekkgass
SAW: nedsenket buesveising
Wir schweißen Konstruktionen, die für die Verarbeitung, Lagerung und den Transport großer Mengen biopharmazeutischer Lösungen ausgelegt sind. Typische Anwendungen sind die Probenverarbeitung zur Verbindung oder die sterile Lagerung von Abfällen. Wir führen Projekte unterschiedlicher Größe durch. Die hergestellten Konstruktionen umfassen von 50 bis 1000 Liter.